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Retrofitting an old Orac lathe to new CNC control
3:00 PM 4/4/2006











The ORAC lathe was a fantastic piece of British engineering from circa 1983. It's main use was as an education tool used in Universities and Colleges.

When I first saw the Orac, it was in a friend's garage and looked like a grubby little ancient machine. We pulled out all of the boards and original electronics from it and you could definately tell they were from 1983! Thick bakelite connectors, ribbon cables and resistors as thick as pencils! Despite it being a CNC machine I had a pretty strong impression that a lot of the functionality of the device was done in digital electronics rather than on the processor. Hence, tons and tons of logic boards all intrically connected together.

You'll notice in the top picture how the spindle has a disk with several dozen evenly-spaced slots in it. These break a beam of light, thus giving several pulses as the spindle rotates. This is used when creating screw threads as it allows the main axis to be advanced in sync with the spindle. A lot of modern CNC apps simply need 1 pulse per revolution and are able to extrapolate from that, but I highly suspect the reason they had it like this was because they were using a basic counter circuit that would count a (user) set number of pulses before advancing the stepper motor one position. Thus the original Orac probably only had a limited number of "divisional" threading values that could be set. A lot like gearing really - and also imposing a limitation: if the Orac was originally metric, it wouldn't be able to cut english/imperial threads and vice versa, somethich which is not a problem on modern CNC machines...

So the old electronics were a bit dated and sucky: but I soon began to realize that the mechanical and electromagnetic specs on the machine were nothing to be sniffed at. A beefy 3 phase motor (multiple speed, including reversing directions) and ballscrews on both axis, and a very, very nice, well-thought out design. This really surprised me.. I can only begin to guess at what this machine used to cost in it's day. Sadly (or in our case fortunately) these machines were used for little more than making chess pieces out of plastic by disenthused snotty students. :)



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